Finishing The New Workshop Layout - Workshop Re-Model Episode 8

Last in a short series about re-modelling my small workshop space.

In this video I make a simple box out of some salvaged OSB to store wood.  Simple butt joints, glued and screwed, and I added some castors to the bottom just because I had a spare set which will be useful if I ever need to move it around.

Mitre Station Support, Clamp Storage & Tool Wall - Workshop Re-Model Episode 7

In this video I make a simple unit to support material at the right hand side of my mitre station while I make cuts that also holds some of my clamps too, and I start my first of two new tool walls.
 
I used some scrap blockboard and melamine to make a simple unit mounted on castors which sits about 1cm below the height of the mitre saw’s base so that when I cut material, the offcut doesn’t fall on to the floor of the workshop.
 

New Mitre Station (part 3 of 3) - Workshop Re-Model Episode 6

In part 3 I begin by making a new fence for the mitresaw.  Originally I was going to make one using wood, but while I was in my local DIY shop I stumbled upon some lengths of aluminium angle which were relatively inexpensive and it occurred to me that it would be worth using that instead as it is perfectly straight.  
 
I decided to fit this not only to the worktop of the mitrestation, but also to the saw itself to replace the existing mitre saw fence.  
 

The New Mitre Station (part 2 of 3) - Workshop Re-Model Episode 5

In part 2 of the mitre station build, I started by fitting some structural supports/spacers to the mitresaw stand.  These would make the structure more rigid and also ensure that the space between the two panels would be evenly spaced so that I could later fit a drawer in the space.
 

The New Mitre Station (part 1 of 3) - Workshop Re-Model Episode 4

In this video I start making a new mitre station for my workshop to create space in the corner for a wood storage bin, and also to make it a little slimmer so there would be more walkway space.  
 
I dismantled my old mitre station and re-used most of the material for the new one.  
 
I started by screwing a horizontal support piece to the uprights of the workshop walls.  
 

Mobile Tablesaw Stand for DeWalt DW745 (part 2 of 2) - Workshop Re-Model Episode 3

In this video I make a back panel for the stand out of some low grade packaging plywood.  I did this mainly to stop some of the dust getting in to the bottom section where the shop vac and jigs will be stored, but it will also add rigidity to the stand.

Next I fitted the shop vac hose, using a hole saw drill bit.

I cut some pieces of poplar in to 10mm strips, cut them to length and glued and nailed them to the front edges of the stand mainly to hide the plywood edges for aesthetics.

Mobile Tablesaw Stand for DeWalt DW745 (part 1 of 2) - Workshop Re-Model Episode 2

In this video I start making a mobile stand for my tablesaw the DeWalt DW745 as part of my workshop re-model to achieve a new layout.
 
My old mobile stand for the tablesaw had been thrown together quite quickly and so there were a number of improvements I wanted to make for the new version.
 
I started by designing the stand in 3D using SketchUp to get an idea of what I could make from the materials I had.  As usual, I just wanted to use reclaimed materials, stuff I already had in my workshop.
 

Small Workshop Layout Changes - A Quick Introduction - Workshop Re-Model Episode 1

Just a quick video to talk about some of the changes I'm going to be making in upcoming videos to achieve a new layout for my workshop.

Making A Quick And Simple Tenon Jig For The Tablesaw (DeWalt DW745)

In this video I make a quick and simple (and not very pretty) tenon jig for my tablesaw, the DeWalt DW745.  

I started by creating a box from some scraps of plywood that fitted snugly around the tablesaw fence, which means that the jig will move along with the fence.

Then I added a side fence and a back fence with wood glue and screws to support the workpiece so that it can be clamped down.  I cut out a shape on the side fence with the jigsaw to make it easier to attach clamps.  

Making A Workbench Out Of Salvaged Things (part 2 of 2)

In this video I make a worktop for the bench from some 1" thick salvaged plywood which came from some industrial packaging, 

Then I re-fit my Redada Number 2 vise using a spare block between it and the worktop.  

I fitted some drawer handles to the set of drawers that didn't already have them.  

Then I fitted some pieces of pine to trim the worktop and the frame to cover the plywood edges and tidy up the look.  

Finally I applied a few coats of varnish and show you what I've got stored in my new drawers

 

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